The intensive granulator is an essential and crucial component in the granulation production line. Balancing high intensity and easy maintenance, the operation is convenient and easy to understand, even beginners can quickly get started. Its most prominent advantages are high ball forming rate and uniform particle size, which can effectively reduce material waste and lower production costs. When working, the uniformly mixed raw materials enter the disc at a constant speed. Under the synergistic effect of gravity, centrifugal force, and friction between the materials, the materials undergo reciprocating rolling motion inside the disc, gradually condensing into particles that meet the specified particle size. Finally, they naturally overflow from the edge of the disc, achieving continuous and efficient ball forming operation.
2、 Working principle: Science driven, precise ball formation
The efficient operation of the powerful granulation mixer stems from its scientific and rigorous working logic, which precisely adapts to the material balling law at every step. Firstly, the raw material powder is made into uniformly sized ball cores, which are then fed into the ball forming disc. Under the combined action of centrifugal force, frictional force, and gravity, the ball cores move along a parabolic trajectory. During the continuous rolling process, the moisture inside the ball core is continuously discharged to the surface. With the help of the material's inherent bonding and plasticity, the ball core continues to bond and gradually grow with the incoming raw material powder. At the same time, the natural evaporation of the liquid film on the surface of the material ensures that the formed material balls have sufficient strength and are not easily damaged.
3、 Structural features: Craftsmanship design, adaptable to diverse needs
Stable performance is inseparable from its unique structural design, with every detail centered around "efficiency, durability, and convenience" to meet the production needs of different scenarios. The power transmission of the equipment is clear and efficient: the main motor drives the pulley and belt, which are then transmitted to the small gear through the reducer. The small gear precisely meshes with the large gear fixed at the bottom of the disc; The large gear is installed on the main shaft of the frame through scientific and reasonable structural design, which stably supports the operation of the entire ball forming disc and ensures long-term stable operation of the equipment.
After the material enters the disc, as the disc continues to rotate and precise water is added, the material is uniformly bonded and rolled into spherical particles, resulting in a neat and uniform molding effect. To avoid losses and equipment wear caused by material sticking to the wall, the upper part of the disc body is specially designed with a disc bottom scraper and a disc wall scraper assembly, which effectively cleans the sticking material, extends the service life of the equipment, and ensures that the ball forming efficiency is not affected. With the continuous operation of the electric motor and uniform material feeding, the equipment can achieve batch and continuous production, perfectly adapting to the needs of large-scale production.
The intensive pelletizer has undergone personalized optimization design for different specifications and scenarios
1. Flexible selection of scraper components: The bottom scraper components are divided into two types: powered and non powered, which can be flexibly selected according to the specific needs of the production process, balancing practicality and economy.
2. Environmental adaptation upgrade: A dust collection hood can be added above the disc body according to process requirements or environmental standards, effectively suppressing the dust generated during the production process, creating a green and environmentally friendly production environment that meets modern industrial environmental protection requirements.
3. Wear resistant upgrade of large equipment: Large spherical discs can be equipped with various wear-resistant lining plates, such as polymer polyethylene lining plates, nylon lining plates, turtle shell mesh lining plates, etc., effectively avoiding wear and tear of the disc body during long-term high-intensity operation, extending equipment service life, reducing maintenance costs, and adapting to large-scale production scenarios.
